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Presented by:

University OUTREACH
College of Continuing Education

outreach.ou.edu

In Affiliation with
OSU-Okmulgee

The University of Oklahoma's South Campus photo
http://www.ou.edu

The 53rd Annual Gas Compressor Conference

2-1/2 Day Courses


Course #1
Engine Emission Optimization

This course will focus on the performance of the engine and emission options and settings.

  1. Emission and Engine Optimization
  2. Air Fuel Controllers
  3. Catalyst and Carburetors

 

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Course #2
Operation and Maintenance of High Speed Compressors

Interactive informal discussion format with major compressor and compressor component suppliers.

  1. Compression Theory and Capacity Control Devices
  2. Compressor Maintenance Intervals
  3. Compressor Valves
  4. Compressor Package Components and Design
  5. Packing & Piston Rings
  6. Compressor Installation and Commissioning
  7. Shaft Alignment
  8. Bolting and Torque
  9. Compressor Lubrication
  10. Troubleshooting Roundtable

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Course #3
Basic Electrical Troubleshooting and Ignition Systems

Using a DVOM, technicians will perform electrical troubleshooting procedures. The proper use of wiring schematics usage will be emphasized. This is hands-on experience.

  1. Correct Meter Usage
  2. Electrical Fundamentals
  3. Schematic Reading
  4. Troubleshooting Electrical Circuits
  5. Ignition System Components
  6. Troubleshooting Ignition Systems
  7. Troubleshooting Ignition Systems Components
  8. Ignition Systems
    1. Theory and Components
    2. Electronic Service Program
    3. Interface between the ESM and Compressor Control Panel
  9. Air fuel Ratio Control
    1. EPC 100
    2. 100E
    3. 110/120

 

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Course #4
Caterpillar Engines

  1. General Gas Combustion Discussion
    1. Rich Burn (Stoichiometric)
    2. Lean Burn
    3. Ultra Lean Burn
  2. General Discussion of Emissions
    1. Rich Burn
    2. Lean Burn
    3. Ultra Lean Burn
  3. Caterpillar Engine Family
    1. G3304 and G3306
    2. G3406,G3408, and G3412
    3. G3508, G3512 and G3516
  4. Cat Gas Engine Setup and Adjustments
    1. Rich Burn-G3300, G3400 and G3500
    2. Lean Burn-G3400, G3500 and G3600
  5. Cat Gas Engine Maintenance
    1. Operation and Maintenance
    2. Maintenance Intervals
    3. Maintenance Operations
  6. Top End and Major Overhaul Intervals
    1. Operation Influence
    2. Maintenance Influence
  7. Caterpillar Literature

 

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Course #5
Instrumentation and Controls Troubleshooting/RF (Radio Frequency) Data Communications Systems Design and Troubleshooting

This course will cover shutdown panel electrical troubleshooting using various types of panels and the design, installation and maintenance of the RF (Radio Frequency) communications systems used to remotely monitor these panels, and end devices.  Covered will be Licensed MAS, Spread-Spectrum, and and Wireless Ethernet. Both the Troubleshooting Panels classes and the Communications Segment will offer "hands-on" learning opportunities.

  1. Review of Basic Electricity, Electronics, and Troubleshooting Instruments
  2. Troubleshooting Shut Down Panels and Associated End Devices
  3. Troubleshooting Shut Down Panels (TDD Microprocessor Controlled, Configurable with Communications)
  4. Troubleshooting Micro-Controller Based Control Panel Components and End Devices (Thermocouples, RTDs, 4-20ma Signals, Frequency Signals, Serial Communications)
  5. RF 101-Basic RF Communications
  6. Remote Data Communications Options-The Advantages and Disadvantages of Various Communications Mediums
  7. Basic Radio System Installation and Troubleshooting - The Equipment You Should Have to Locate Defective Components and How to Use It.
  8. Wireless Ethernet - How Wireless Ethernet Works and How It Might Work for You

Course #6
Low Speed Integral Engine/Compressors

This course will cover the unique operating and maintenance of low speed/integral gas engines.

  1. Workshop introduction-Course Objectives
  2. Wire line and mechanical web-deflection
  3. Indicon web-deflection
  4. Product overview-Cooper Bessemer Integral
  5. Two cycle sequence of events
  6. Turbochargers
  7. Balancing two-stroke cycle engines
  8. Fuel systems-Jet cell technology
  9. Oil Analysis
  10. Slow speed compressors

 

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Course #7
Programmable Logic Controller Troubleshooting

This course is designed to give the student a good understanding of troubleshooting a Programmable Logic Controller (PLC) system. The course will begin with the fundamentals of ladder logic and operation of a PLC then followed by PLC wiring troubleshooting. Students will write several programs using versipro software on computers and download their programs to a GE
PLC interfaced with training stations. In addition, a DVOM will be used in the troubleshooting part of the course.

Subjects to be covered:

  1. PLC overview
  2. Introduction to ladder logic
  3. PLC I/O addressing
  4. PLC Wiring
  5. Ladder logic programming documentation
  6. Relay Logic vs PLCs
  7. Diagnostics and troubleshooting of a PLC system
  8. Hardware modules and accessories
  9. PLC installation and hookup
  10. Hookup various I/O to PLC
  11. Safety considerations

 

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